McNally LLC has over 40+ years of engineering expertise combined servicing turbomachinery throughout various industries.
We are equipped with the latest in reverse engineering measurement tools, field testing equipment, and the latest design software to identify, redesign, and eliminate any design deficiency.
We can provide the same analytical services as the OEMs to help solve problems the OEM’s themselves cannot solve. We have over 40+ years of field experience combined therefore we know exactly what data to collect and understand what it takes to properly model and simulate turbomachinery problems to solve complex issues.
- Computational Fluid Dynamics
- 1D& 2D Flow Path Design
- Rerates
- Performance Analysis
- Design Audits
- Compressor Surge Analysis
- Pump Water Hammer Analysis
- Structural Analysis
- Modal Analysis
- Harmonic Analysis
- Acoustical and Noise Analysis
- Thermal Analysis
- Bearing Design
- Lateral Analysis
- Torsional Analysis
- Design Audits
At McNally, we know downtime means losing money, which is why we have invested in the latest testing and troubleshooting equipment to respond to any emergency situation.
We spend a great deal of time collecting the correct information to validate the real conditions of a component or machine before conducting any simulation to find the root causes.
Equipment Inspection
Compressor Surge Mapping
Motion Amplification Services
Machinery Performance Analysis
• Steam Turbines
• Centrifugal Compressors
• Centrifugal Pumps
• Gas Turbines
Failure Analysis
Machinery Vibration Analysis and Diagnostics
Owners Representative
Root Cause Analysis
Modal Analysis
We have many years of experience conducting root cause analysis and troubleshooting field problems, helping us understand how to mitigate failure modes and failure mechanisms of turbomachinery.
Our reliability consultants help organizations develop short- and long-term equipment strategies to mitigate risks and ensure successful operation of the equipment.
We conduct Machinery Reliability Audits to help organizations improve in areas that need enhancement and to continually strengthen those areas in which they already excel.
Failure Analysis
Life Cycle Cost Analysis
RAM Analysis
Life Data Analysis
RCM/FMEA Facilitation
Root Cause Analysis
• Facilitation
• Training
• Coaching
Machinery Reliability Audits
Why wait for a failure to happen? McNally-LLC can conduct a machinery reliability audit review of existing turbomachinery to identify areas of improvement and strength and determine whether the machines are protected and properly managed. The audit is a 2-3-day exercise in which the design and all the aspects relevant to the life cycle management of the equipment, including all the management systems required, are reviewed and benchmarked against best in class industry practices. The results will include a list of recommendations in how to improve or continue building on the strengths found taking in consideration a 25 year life expectancy with the lowest life cycle cost of operation.
- Identifying areas of improvement
- Identification of risks and list of mitigations
- Better planning for future investment
- Design review from experienced reliability-minded engineers
- Modernization plan including scopes of work and pricing
- Complying with legal and regulatory requirements
Machinery Design Audits
A machinery design audit is a rigorous analysis of an OEM’s design and manufacturing process to determine if there are fundamental issues that were missed by the OEM’s design engineering staff. These audits usually involve experienced third-party engineers (in this case MCNALLY LLC) or technical personnel that are familiar with the OEM’s design and operating experience. We will be your eyes and ears to ensure new equipment being purchased or existing equipment being revamped do not come with design flaws that will result in chronic downtime and financial losses.
- Ensure OEM’s understanding and compliance to specifications
- Identification of risks and list of mitigations
- Prevent commissioning and startup delays
- Performance and energy optimization of equipment before manufacturing
- Opportunity to eliminate maintenance intensive designs
- Opportunity to introduce changes to improve reliability and optimize life cycle cost